Read Customer Case Studies

SPC Manufacturing AP Plasman Success Story

A. P. Plasman | Plastics and Paints | Automotive | Windsor, Ontario Canada

“I really appreciate that you can pinpoint emerging problems … and prevent them from becoming external problems at a sister plant location.”

Ted Black, Quality Assurance Manager

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SPC Manufacturing Acme Aerospace Success Story

Acme Aerospace | Batteries and Power | Aerospace | Tempe, Arizona USA

“With Synergy 2000, we are able to take on more business without losing any efficiency in data collections.”

Bob Hyland, Process Engineer

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SPC Manufacturing APS Materials

APS Materials | Thermal Coatings | Multi-Industry | Dayton, Ohio USA

“Using Synergy 1000, we can check the statistical certainty of our processes in real-time.”

Robert Willson, VP of Operations

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SPC Manufacturing Bright Plastics Manager Using Synergy SPC Product

Bright Plastics | Plastics | Multi-Industry | Greensboro, North Carolina USA

“Automatic email notifications have really made my life easier. Now, I don’t have to wait for someone to tell me when something is out-of-control. In fact, when we have auditors come in, I deliberately take them to a station running Synergy, put in an out-of-specification condition, an automatic email goes out to my email that I show the auditor. They are very impressed.”

Kate Bryant, Director of Quality

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SPC Manufacturing Cumberland

Cumberland Plastic Solutions | Plastics | Automotive and Consumer Products | Opelika, Alabama USA

“What used to take a day’s worth of work to determine our Cpk’s and our Ppk’s is now just a click of a mouse…”

Aditya Deshpande, Quality Assurance Manager

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SPC Manufacturing DFFI Success Story

Domestic Fastener and Forge | Fasteners | Multi-Industry | New Century, Kansas USA

“Synergy has really become a selling point for us in our customer conversations.”

Brian Brooks, VP of Operations

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SPC Manufacturing

DRT Manufacturing Company | Machine Tools | Multi-Industry | Multi-Location

“We needed a software product that was real-time and would immediately provide the operator instant feedback about their machine.”

George Kloos, Director of Quality

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SPC Manufacturing Fastco

Fastco Industries | Fasteners | Automotive and Consumer Products | Grand Rapids, Michigan USA

“Since implementing SynergySPC software, we have met our CoPQ metric as a % of sales. In the last 2 consecutive years, we have lowered the CoPQ each year. In 2013, the CoPQ was reduced from the .4% to .37% and met for the rolling average of the year. In 2014, the CoPQ goal was again lowered to .35% % of sales and we have met this goal 6 of 8 months.”

Brian Kropp, Quality Control Manager

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SPC Manufacturing Foam Design Success Story

Foam Design | Foam Products | Multi-Industry | Lexington, Kentucky USA

”SynergySPC easily paid for itself in a couple of weeks.”

Bob Hayes, VP of Engineering Services

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SPC Manufacturing Grakon

Grakon | Lighting | Automotive | Seattle, Washington USA | Shipai Town, Dongguan, China

“We can have operators enter data in the plants across the globe, while engineers and managers can monitor the data anywhere in the world.” 

Don Bartlett, Director Quality & Customer Service

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Halla Success Story SPC Manufacturing

Halla Climate Control | Climate Control Components | Automotive | Belleville, Ontario Canada

“Using the data from SynergySPC…, we have been able to reduce our PPM (Parts Per Million) from 50 to 10.”

Dan Corrigan, Operational Excellence Manager

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LMPsrl Success Story SPC Manufacturing

LMPsrl | Magnetic Solenoids | Multi-Industry | Castello di Cisterna, Italy

“Since using Synergy 3000, we have reduced our scrap by 20%.”

Fedele D’Alessandro, General Manager

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MASS Precision Success Story SPC Manufacturing

MASS Precision | Precision Fabrication | Multi-Industry | San Jose, California and Guadalajara, Jalisco Mexico

“We now have the ability to validate the output of our supply base in real time.”

Dan Heimann Quality Manager for MASS Precision

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SPC Manufacturing MET

MET Plastics | Plastics | Multi-Industry OEM | Elk Grove Village, Illinois

“We’re running 2 shifts with 2 quality people. It used to take 3 quality people. Implementing Synergy is saving us 14 hours a day.”

Wayne Maurer, Quality Manager

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SPC Manufacturing Multicircuits Success Story

Multicircuits | Printed Circuitry | Multi-Industry | Oshkosh, Wisconsin

“The software is great, but the support and training I received is bar none.” 

Chris Gauthier, Quality Manager

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OFD SPC Manufacturing

Oregon Freeze Dry | Food Products | Consumer and Military | Albany, Oregon | Tokyo, Japan

“Entering the data into Synergy is much quicker than how we collected data in the past. We are saving about 13 man-hours a day that translates to $500 a day.”

Tim Stutzman, Manufacturing Systems Analyst

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Polymerics Success Story SPC Manufacturing

Polymerics | Rubber Compounds & Chemicals | Multi-Industry | Kent, Ohio USA | Zhenjiang, Jiangsu China

“The product is easy to use, easy to setup. The day after we bought the product, we started putting in data.”

Kim Marquis, Operations Manager for Polymerics

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SPC Manufacturing Portage Plastics

Portage Plastics | Plastics | Consumer, Electronics, Food | Brownsville, Texas USA

“Synergy paid for itself in the first year.”

Heidi Beaver, Quality Technician

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Sahale Snacks Success Story SPC Manufacturing

Sahale Snacks | Food | Food | Seattle, Washington USA

“Our… Return On Investment, for purchasing SynergySPC was $16,000.”

Roth Gonzales, Quality Assurance Manager at Sahale Snacks

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Schoeneck SS SPC Manufacturing

Schoeneck Containers, Inc. | Plastics | Consumer Packaging | New Berlin, Wisconsin USA

“SynergySPC saves us …about 33 man-hours a day.”

Scott Chambers, Quality Facilitator

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SPIROL SPC Manufacturing

SPIROL International | Engineered Components | Multi-Industry | Danielson, Connecticut USA | Global Locations

“We are able to show our customers in real-time that their product is ‘in control.'”

Mike Woznicki, Quality Manager for SPIROL International

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Trident Success Story SPC Manufacturing

Trident Precision Manufacturing | Metalworking | Multi-Industry | Webster, New York USA

“We selected Zontec because they were one step ahead of where our customers were going.”

April Lusk, Director of Quality

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SPC Manufacturing United Gear and Assembly Success Story

United Gear and Assembly

“Synergy provides us that edge to win the business.”

Douglas Winfrey, Director of Quality for United Gear and Assembly

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Veridiam Success Story SPC Manufacturing


“Implementing Synergy has helped us to reduce scrap, reduce rework, reduce costs, and ensure that we deliver our products on-time to our customers”

Dave Ibanez, Vice President of EC Operations at Veridiam

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WECO Sucess Story SPC Manufacturing


“For us, Synergy has really enabled us to achieve a level of prestige when you look at our competitors.”

Dubravka Kusmic, Quality Manager for WECO Electrical Connectors Inc.

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