Case Studies

At Zontec, we recognize that you value the opinion of others who possess the knowledge and experience of implementing a Statistical Process Control (SPC) software. We acknowledge that their opinion matters most to you. Here are some examples of best practices from our customers who have implemented our Synergy SPC software:

Acme Aerospace
“With Synergy 2000, we are able to take on more business without losing any efficiency in data collections.”
Bob Hyland, Process Engineer, for Acme Aerospace

Amantea Nonwovens LLC
“The Synergy 2000 software has also enabled us to reduce waste. We have reduced our scrap rate by 2%. Using Synergy 2000 has helped us increase our uptime by 10 to 15%.”
Cary Williams, Process Leader for Amantea Nonwovens LLC

A. P. Plasman-Windsor Plant
“I really appreciate that you can pinpoint emerging problems … and prevent them from becoming external problems at a sister plant location.”
Ted Black, QA Manager for the A.P. Plasman-Windsor Plant.

APS Materials
“Using Synergy 1000, we can check the statistical certainty of our processes in real-time.”
– Robert Willson, VP of Operations for APS Materials.

Carlisle & Finch
“Implementing Synergy, along with a lot of hard work, has reduced our defects to our customers to zero….”
Bob Batsche, Quality Manager for Carlisle & Finch Co.

Cumberland Plastics
“What used to take a day’s worth of work to determine our Cpk’s and our Ppk’s is now just a click of a mouse….”
–  Aditya Deshpande, Quality Assurance Manager for Cumberland Plastics

Domestic Fastener & Forge
“Synergy has really become a selling point for us in our customer conversations.”
– Brian Brooks, VP of Operations for DFFI

DRT Mfg. Co
“We needed a software product that was real-time and would immediately provide the operator instant feedback about their machine.”
– George Kloos, Director of Quality for DRT Mfg. Co.

Foam Design
”Synergy easily paid for itself in a couple of weeks.”
Bob Hayes, VP of Engineering Services for Foam Design

Grakon
“We can have operators enter data in the plants across the globe, while engineers and managers can monitor the data anywhere in the world.”
– Don Bartlett, Director Quality & Customer Service for Grakon LLC.

Halla Climate Control
“Using the data from Synergy …, we have been able to reduce our PPM (Parts Per Million) from 50 to 10.”
– Dan Corrigan, Operational Excellence Manager for Halla Climate Control Canada

MASS Precision
“We now have the ability to validate the output of our supply base in real time.”
– Dan Heimann Quality Manager for MASS Precision

MET Plastics
“We’re running 2 shifts with 2 quality people. It used to take 3 quality people. Implementing Synergy is saving us 14 hours a day.”
Wayne Maurer, Quality Manager for MET Plastics

LMPsrl
“Since using Synergy 3000, we have reduced our scrap by 20%”
—  Fedele D’Alessandro, General Manager for LMPsrl

Multicircuits
“The software is great, but the support and training I received is bar none.”
– Chris Gauthier, Quality Manager for Multicircuits

Oregon Freeze Dry
“Entering the data into Synergy is much quicker than how we collected data in the past. We are saving about 13 man-hours a day that translates to $500 a day.”
– Tim Stutzman, Manufacturing Systems Analyst for Oregon Freeze Dry

Polymerics
“The product is easy to use, easy to setup. The day after we bought the product, we started putting in data.”

Kim Marquis, Operations Manager for Polymerics

Portage Plastics
“Synergy paid for itself in the first year.”
Heidi Beaver, Quality Technician for Portage Plastics Corporation

Sahale Snacks
“Our… Return On Investment, for purchasing Synergy was $16,000.”
Roth Gonzales, Quality Assurance Manager at Sahale Snacks

Schoeneck Containers
“Synergy saves us …about 33 man-hours a day.”
Scott Chambers, Quality Facilitator for Schoeneck Containers Inc. (SCI)

SPIROL International Corporation (SPIROL)
“We are able to show our customers in real-time that their product is ‘in control’”.
— Mike Woznicki, Quality Manager for SPIROL International

Trident Precision Manufacturing
“We selected Zontec because they were one step ahead of where our customers were going.”
– April Lusk, Director of Quality for Trident Precision Manufacturing

United Gear and Assembly
‘Synergy provides us that edge to win the business.”
Douglas Winfrey, Director of Quality for United Gear and Assembly

Veridiam
“Implementing Synergy has helped us to reduce scrap, reduce rework, reduce costs, and ensure that we deliver our products on-time to our customers”
– Dave Ibanez, Vice President of EC Operations at Veridiam

WECO
“For us, Synergy has really enabled us to achieve a level of prestige when you look at our competitors.”
– Dubravka Kusmic, Quality Manager for WECO Electrical Connectors Inc.